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UPCOMING DISSERTATION DEFENSE: SUKRUT PHANSALKAR

Author: Sukrut Phansalkar

Title: Mold process induced residual stress prediction using cure extent dependent viscoelastic behavior.

Date/time: July 11th at 10:00am EST

Location: 2162 DeWALT Conference Room, Glenn L. Martin Hall.

Committee members:

Professor Bongtae Han, Advisor & Chair
Professor Peter Sandborn
Professor Avik Dutt
Professor Michael Azarian
Professor Sung W. Lee, Dean’s Representative

Abstract:

Molding processes produce residual stresses in encapsulated components.  They are combined with the stresses caused by the coefficient of thermal expansion (CTE) mismatch to dictate the final warpage at room and reflow temperatures, which must be controlled for fabrication of redistribution layer (RDL) as well as yield during assembly. 

During molding process, EMC is continuously curing and the mechanical properties continue to evolve; more specifically, the equilibrium modulus and the relaxation modulus.  The former defines behavior after complete relaxation while the latter describes the transient behavior.  It is thus inevitable to measure cure-dependent viscoelastic properties of EMC to be able to determine mold induced residual stresses accurately.  This is the motivation for this thesis. 

In this thesis, a set of novel methodologies are developed and implemented to quantify a complete set of cure-dependent viscoelastic properties, including the fully cured properties.  Firstly, an advanced numerical scheme has been developed to quantify cure kinetics of thermosets with both single and dual-reaction systems.  Secondly, a unique methodology is proposed to measure the viscoelastic bulk modulus –  of EMC using hydrostatic testing.  The methodology is implemented with a unique test setup based on inert gas.  The results of viscoelastic testing along with the master curves and temperature-dependent shift factors of fully-cured EMC are presented.

Thirdly, a novel test methodology utilizing monotonic testing has been developed to measure two sets of equilibrium moduli –  and  of EMC during curing.  The main challenge for the measurements is that the equilibrium moduli could only be measured accurately only when the EMC has fully relaxed.  The temperatures for complete relaxation typically occur above the glass transition temperature, , where the curing rate is also high.  A special measurement procedure is developed, through which the EMC moduli above  can be determined quickly at a near isocure state.  Viscoelastic testing of partially-cured EMC is followed to determine the cure-dependent shift factors of EMC.  The test durations have to be very long (several hours) and it is conducted below  of the EMC where the reaction is slow (under diffusion-control) 

Finally, a numerical scheme that can utilize the measured cure-dependent viscoelastic properties is developed.  It is implemented to predict the residual stress evolution of molding packages during and after molding processes. 

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 Course Announcement Fall 2024: Fluid-Structure Interactions (ENME489U/ENME645)

Description of ENME645 - Fluid-Structure Interactions being offered in Fall 2024.
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Defenses

UPCOMING DISSERTATION DEFENSE: JIAN ZHOU

Author: Jian Zhou

Title: VOLUMETRIC SOLAR ABSORBING FLUIDS AND THEIR APPLICATIONS IN TWO-PHASE THERMOSYPHON

Date/time: May 22nd at 1:00pm EST

Location: 2164 DeWALT Seminar Room, Glenn L. Martin Hall.

Zoom: https://umd.zoom.us/j/3656005874?omn=94830805862)

Committee members:

Dr. Bao Yang, Advisor and Chair
Dr. Peter B. Sunderland
Dr. Amir Riaz
Dr. Yunho Hwang
Dr. Chunsheng Wang, Dean’s Representative

Abstract:

A two-phase thermosyphon is a passive system utilizing gravity to transfer working fluids. The working fluids of a two-phase thermosyphon must undergo vaporization and condensation in the same system. Two-phase thermosyphons can also be used as solar collectors. Traditional solar collectors utilize surface absorbers to convert incident solar radiation into thermal energy, but those systems feature a large temperature difference between the surface absorbers and heat transfer fluids, resulting in a reduction in the overall thermal efficiency. Volumetric solar absorbing fluids serve both as solar absorbers and heat transfer fluids, therefore significantly improving the overall efficiency of solar collectors. Comparing to pure fluids, nanofluids possess both enhanced thermal conductivity and solar absorption capacity as volumetric absorbing fluids. Nanofluids, when serving as volumetric solar absorbing fluids, are so far reported to work only at relatively low temperatures and in a single-phase heat transfer regime due to stability issue. This research investigates the possibility of using nanofluids, especially graphene oxide (GO) nanofluids, as volumetric solar absorbing fluids in two-phase thermosyphons. Despite their reputation as both stable and solar absorptive among nanofluids, graphene oxide nanofluids still deteriorate quickly under boiling-condensation processes (~100 °C). The solar transmittance of the GO nanofluids declines from 38 to 4%, during the first 24 h of testing. Further investigation shows that the stability deterioration is caused by the thermal reduction of GO nanoparticles, which mainly featured with de-carboxylation and de-hydroxylation. A commercial dye named acid black 52, when dissolved in water, exhibits great broadband solar absorption properties and excellent stability. It remains stable for over 199 days in two-phase thermosyphon, and their transmittance in solar spectral region varies less than 9%. The stability of acid black 52 aqueous solution is further confirmed with the 191-day enhanced radiation test, as it shows less than 5% transmittance change in solar spectral region.

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Announcements

Course Announcement Summer 2024: Reliability Engineering Management (ENRE642)

ENRE642: Reliability Engineering Management
Credits: 3


Description:
Unifying systems perspective of reliability engineering management. Design, development and management of organizations and reliability programs including: management of systems evaluation and test protocols, development of risk management-mitigation processes, and management of functional tasks performed by reliability engineers.

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Fellowships & Scholarships

FDA ORISE Fellowships

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 Course Announcement Summer 2024: Design and Analysis for Resiliency (ENRE648L)

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Defenses

UPCOMING THESIS DEFENSE: EDWIN FISHMAN

Author: Edwin Fishman

Title: The Natural Response of Uniform in Air and Partially Submerged in a Quiescent Water Body

Date/time: April 24th at 10:00am

Location: 3179K Aerospace Engineering Conference Room, Glenn L. Martin Hall.

Committee members:
Professor James Duncan, Advisor & Chair
Professor Miao Yu
Professor Kenneth Kiger

Abstract:

The free vibration of three aluminum plates (.4 m wide, 1.08 m long) oriented horizontally is studied experimentally under two fluid conditions, one with the plate surround by air and the other with the bottom plate surface in contact with a large undisturbed pool of water.  Measurements of the out of plane deflection of the upper surfaces of the plates are made using cinematic Digital Image Correlation (DIC) over the center portion of the surface  and optical tracking of the center point. Three plate geometries and boundary conditions are studied: A uniform plate with 6.35 mm thickness pinned at the two opposite narrrow ends (UP), a uniform plate with 4.83 mm thickness simply supported at one narrow end and clamped at the opposite end (UC), and a stepped plate with thickness varying from 12.7 mm to 6.35 mm pinned at two opposite narrow ends (SP). The plate’s free response is induced using an impact hammer at three locations along the center-line of the plate. Video frames of the plate’s motion are collected from stereoscopic cameras and processed using DaVis-Strainmaster and MATLAB to extract full-field displacements as a function of time. 2-degree-of-freedom displacements of the plate center are collected from tracking the center target’s motion. Time and frequency response plots are presented for comparison between the half-wet and air cases and analysis of their dynamics. It is found that the added mass of the water results in lower measured natural frequencies and modified mode shapes. These results are compared to mode shapes/frequencies produced in Creo Simulate and found to agree. Further experiments are discussed.

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Defenses

UPCOMING DISSERTATION DEFENSE: ZAHRA NOZARIJOUYBARI

Author: Zahra Nozarijouybari

Title: Optimal Probing of Battery Cycles for Machine Learning-Based Model Development 

Date/time: April 29th at 2:00pm

Location: 2162 DeWALT Conference Room, Glenn L. Martin Hall.

Committee members:
Professor Hosam Fathy, Advisor & Chair
Professor Mark Fuge
Professor Steven A. Gabriel
Professor Teng Li
Professor Chunsheng Wang, Dean’s Representative

Abstract:

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Announcements

 Course Announcement Fall 2024: Operations Research Models in Engineering (ENME 741/ENRE 648E)

A survey of the fundamentals of operations research models and methods in engineering including: optimization using linear programming, nonlinear programming, integer programming, as well as equilibrium/game theory via mixed complementarity problems. Examples of specialized course items include: specifics of optimizing power and gas networks, discussion of other network optimization problems, resource-constrained problems, two-level optimization as an example of mixed integer nonlinear programming (MINLP) programming problems as well as algorithms to solve the above types of problems.

This class will be offered on Tuesdays from 9:30am-12:00 noon with online sessions as well. The ENME 741 course website:

 http://stevenagabriel.umd.edu/Teaching/enme741/index.html.

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 Course Announcement Fall 2024: Design and Fabrication of Micro-Electro-Mechanical Systems (ENEE605)

Course Description:

ENEE605 is a multidisciplinary graduate course ideal for incoming first/second year graduate students (and senior undergrads) that covers fundamental design and fabrication aspects of Micro-Electro-Mechanical Systems (MEMS). For the past 10 years the course has focused on applications related to the monitoring or treatment of human health issues, and will continue this year by addressing health grand challenges. Students will be introduced to miniaturized sensors and actuators through a combination of lectures, literature/case studies, homework assignments, and a semester-long group design project. Classic MEMS examples such as accelerometers for crash detection in vehicles, pressure sensors for implantable medical devices, arrays of miniature mirrors for projection displays, and systems for biochemical detection will be reviewed. Through a group project, students will apply and expand their knowledge by designing a novel microsystem for implementation in the human body. This field is only recently being discovered for engineering solutions – examples of existing devices include ingestible capsules with cameras for video endoscopy, fluorescent sensors for monitoring gastrointestinal bleeding, or thermally-actuated microgrippers for tissue biopsy. At the end of the course, the students will have gained an understanding of the benefits of MEMS devices, of common design and fabrication methods, and of opportunities in applying technological solutions to fields outside their main area of expertise.